High-end design & development and custom mass production
Providing solutions to clients both within motorsport and across a variety of other sectors.
Proudly Working Alongside
Hewland draws on extensive powertrain experience to develop prototyping and manufacturing for virtually any transmission architecture.
Our in-house manufacturing and prototyping facilities use proven technology, with in-house volume and mass production capabilities for smooth, quick transitions from prototyping to development and beyond.
Our group shared capacities’ and supply chain derives significant value to our customer base enabling hybrid manufacturing solutions across our TS164949 accredited facilities to provide the highest quality & optimally costed solutions.
Our prototyping all takes place in our state-of-the-art facilities.
Our innovative methods provide smoother, quieter electric vehicles.
Precision ground spiral bevel manufacture using Klingelnberg g60.
State-of-the-art prototype and volume assembly lines.
There is no limit to our mass production manufacturing capabilities.
We deliver quality - no matter how complex the component.
Our comprehensive testing ensures high-quality final results.
Hewland's 4,454 sq m manufacturing facility allows us to develop and prototype powerful and sustainable solutions for a wide variety of vehicles, from high-performance track and road cars to 3.5 T electric delivery trucks, with no limit to our high volume capabilities through our mass volume facilities.
Our production equipment is uniquely suited to develop and prototype all major powertrain components fully in house, with 4 and 5-axis milling, spiral bevel grinding, in-house heat treatment and cryogenics, shot peening and superfinishing, gear grinding capable of producing gears to high-precision accuracy, meeting the ever increasing tolerance requirements on EV gears to provide optimised micro geometry.
Utilising Kapp Gear Grinding we can provide precision ground gears to meet the tightest of tolerances. With the capability of producing DIN 4 gears in production, we enable our customers to achieve exceptional NVH levels in EV transmission designs.
Offering both external and internal helical shaping with recently increased capacity and the latest shaping manufacturing technology. Significant increase in demand for our proprietary planetary transmission design alongside customer solutions has seen significant developments in optimising helical-shaped gears, particularly in EV.
Due to the significant investment made in Bevel manufacturing capabilities, we can offer high-precision soft and finish machining of Duplex Taper design spiral bevels for a variety of applications. The closed loop systems enable economical manufacture of gears up to 600mm diameter and quality to Din 4.
Operating a range of Gleason hobbing assets, we have developed a significant range of gear cutting manufacturing capabilities to ensure we can offer our customer a manufactured solution for most parallel axis gear requirements.
Through the UK products and supply chain teams, access to our TS16949 accredited mass volume plants within the Group offers unrivalled cost leadership on mass volume transmission assemblies and components. With significant instilled capacity we can offer significant benefits with world-class quality to our customers.
With World class assembly facilities and testing capability, we offer full assemblies with full traceability assembled by our experienced transmission technicians.
In-house sealed quench and tempering furnaces with electronically controlled and monitored protocols, Cryogenics can also be offered, allowing us to reduce lead times and assure quality.
Leveraging many years spent producing for top level motorsports, we have the ability to design, manufacturing and verify complex parts in compressed lead times to support OEM’s increasing desire to be first to market.
With outstanding grinding performance, this CNC bevel machine allows us to create high-precision gearing systems of any kind, along with face-type clutches.
High-precision final machining
Suitable for curved-toothed bevel gears of any gearing system
Ring gear diameters to 600 mm
The fully automatic CNC-controlled P 65 precision measuring center is designed as a compact unit for the workpiece diameter range up to 650 mm.
Fast and accurate measurement acquisition
High-precision workpiece turntable
High basic accuracy with low tolerances
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Designed for shaping spur and helical gears, internal and external gears, crowned and tapered gears and deep recessed internal gears.
Automated tool change
Small or large batches
Helical guide changed in little time
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